June 29, 2016

“'Tween:” How to Identify the ZF6HP Series Valve Body that Bridges the 1st & 2nd Generation Designs

Maura Stafford

Take a ride on the memory train back to middle school. For many, this arouses feelings of a socially awkward time due to things like orthodontic braces and physical changes driven by hormones and runaway metabolism. Left behind were the childish days of elementary school, yet the yellow bus ride in the morning and afternoon signified that you hadn’t yet reached those glorious teenage years, high school and wheels of your own. By today’s popular definition, you were a “tween.”

The ZF6HP series valve body with an 053 separator plate code could be labeled as a “tween” as well. It has similarities to the early Generation 1 ZF6HP19/26/32 valve bodies, but also some significant differences that could cause rebuild problems if not noticed. And while this 053 plate version also has features seen on the updated Generation 2 ZF6HP21/28/34transmissionunits that are equipped with higher torque capacity, improved acceleration, quicker shift timing, etc., it did not skip a grade and make that leap, as it still has the basic functionality of a Gen. 1.
Since this awkward valve body is stuck in the middle, not fitting the mold of either an early or late OE design, extreme care should be taken when attempting any repairs. Existing fixes are readily available for it and easy to install, providing a significant cost savings over an OE remanufactured valve body. However, the location of particular valves and some of the valve designs themselves are different from Gen. 1 and Gen. 2, so verify proper location and interchangeability of any products before altering the core in any permanent way.
早期识别“补间”ZF6HP阀体对于成功重建至关重要。这种特殊的阀体最常见于美丽而昂贵的7系列BMW。通过参考分离板上标记的码和数量,阀体芯的识别最简单,这将是A053,B053和1068-327-189。
ZF6 053分离板
另一个快速识别方法是通过measuring the OE pressure regulator sleeve, as it is different from both the Gen. 1 and Gen. 2 designs. OE exploded views found in Sonnax Zip Kit instructions can further aid in distinguishing the differences between Gen. 1, Gen. 2 and the “tween” Gen. 1 valve bodies with 053 separator plate codes. These provide detailed views of valve design and location so that differences and similarities across valve body types can be seen. See theZF6 identification guidefor details on how to measure the valves and the Zip Kits available for all three valve bodies.
This chart indicates the bore location in the various valve body types for ease in locating particular valves.
ZF6 Series Valve Body Valve Locations
Valve Description Valve Body Type
Gen.1,M转移 Gen. 1, E-Shift 053 Code, E-Shift Gen. 2, M-Shift Gen. 2, E-Shift
Manual Valve 101. - - 101. -
停车锁阀 - 101. 101. - 101.
Park Lock Cylinder - 109. 109. - 109.
Lubrication Control Valve 102. 102. 102. 102. 102.
Converter Release Regulator Valve 103. 103. 103. 103. 103.
Bypass Clutch Control Regulator Valve 105. 105. 105. 105. 105.
Clutch Cooling Valve - - - 106. 106.
Main Pressure Regulator Valve 104. 104. 104. 104. -
Solenoid Pressure Regulator Valve 113 113 113 201 201
离合器闩锁阀 116 116 116 116 116
Clutch B Latch Valve 115 115 114 - -
离合器D1闩锁阀 112 112 110 110 110
Clutch D2 Latch Valve 203. 203. 201 113 113
Clutch E Latch Valve 106. 106. 106. 202. 202.
Clutch A Control Pressure Regulator Valve 108. 108. 108. 108. 108.
离合器B调节阀 201 201 115 115 115
Clutch C Regulator Valve 204. 204. 205. 114 114
Clutch D1 Control Pressure Regulator Valve 205. 205. 204. 204. 204.
Clutch D2 Regulator Valve 202. 202. 202. 112 112
Clutch E Control Pressure Regulator Valve 107. 107. 107. 107. 107.
Delay Accumulator Piston 109. - - - -
Solenoid Multiplex Valve 110 110 - - -
Drive Enable Valve 111 111 - - -
Shift Valve 3 - - - 205. -
Shift Valve 2 - - 111 203. 203.
Shift Valve 1 - - 112 111 111
Position Valve D - - 203. - -
Position Valve - - - - 205.
It's What's on the Inside that Counts
When my daughter was struggling with the awkwardness of her middle school years, I gave her a bracelet with a hidden message. This ZF6HP “tween” valve body can be an easy rebuild and money in the bank if you keep that same thing in mind and pay close attention to the details of what’s on the inside.
Maura Stafford is a Sonnax product development manager for transmission components and remanufactured valve bodies. She is a member of the SonnaxTASC Force(Technical Automotive Specialties Committee), a group of recognized industry technical specialists, transmission rebuilders and Sonnax Industries Inc. technicians.

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