May 25, 2016

全部在家庭中:克莱斯勒电磁开关阀问题的识别和修复

罗伊斯

在1989年,多年来,您可能已经注意到多年来一定的相似性。在1989年开始使用超级4速自动的克莱斯勒传输。在其一天,它是相当创新的,具有离合器到离合器的操作(没有带)和适应性换档技术。随着时间的推移,基本结构已经发展成各种不同的型号,有些具有5级和6速变化。

由于家庭血统,许多建造者也可能已经认识到这组阀体中的共性。出于识别目的,让我们将家谱分解成两个不同的分支:
  • 分支#1是41TE组,由40TE,40TES,41AE,41TE,41TE,42LE和42LLE组成。
  • 分支#2is the 45RFE group, which began in 1999 and includes the 45RFE, 545RFE, 62TE and 68RFE.
虽然家庭的41个侧面(分支#1)使用矩形铸件(Figure 1), their 45RFE relatives (Branch #2) use essentially the same components in an L-shaped valve body design (Figure 2). The beauty of these similarities is that many symptoms can be traced to the same wear areas in the castings, perhaps the most common of which is the solenoid switch valve bore.
Figure 1 Figure 2

Because there are no bands, precise fluid control is critical for proper clutch application. In this system, control duties are handled by three primary elements: the solenoid pack, pressure switches and — the subject of this article — the solenoid switch valve. The main function of the switch valve is to direct fluid between the L/R clutch and TCC, but it also directs oil to the 2nd and OD clutches by means of two shuttle valves or “plugs” in the end of the bore. As wear develops in the bore, it is common for the switch valve and plugs to stick, which causes a variety of different symptoms. Among these are:

  • 包扎
  • Codes 841, 868, 871, 988, 1775, 1776
  • 发动机摊位
  • Failsafe mode
  • 不lockup
  • TCC适用并释放担忧
  • TCC codes
如图所示Figure 3,所有单位最初使用.420“直径开关阀设计,具有.453”直径插头。在2006年的41个组(分支#1)左右模型年,克莱斯勒推出了一种新的开关阀门设计,将最大阀芯的直径增加到.453“。重要的是要注意,测量开关阀本身是必要识别您拥有的哪些版本,因为原始和新设计都适用于相同的直径插头。这一变化在45RFE集团(分支机构#2)之前没有生效,直到2010年举例年度。
Figure 3

Valve Large Spool O.D. 外插塞O.D.
Original Design 0.420" 0.453"
新设计 0.453" 0.453"

而在许多情况下,穿着很明显(Figure 4),vacuum testingis going to be your best bet in determining when a repair is in order (Figure 5).

Figure 4 Figure 5

The good news is that aftermarket solutions are available to correct the bore and its components; just make sure to measure the switch valve prior to making any repairs. The tooling required to perform this repair depends on properly identifying the large spool diameter of the switch valve. Using the wrong tooling setup can result in wasted time and irreparable damage to the valve body casting.

It’s common to see a few outlaw members in the family tree that need help finding the path of righteousness. In this case however, the problem is easily recognizable, and restoring order to the family is a fairly simple solution. Don’t you wish every family problem could be corrected that way?


罗伊斯is a Sonnax technical support specialist and a member of the SonnaxTASC力(Technical Automotive Specialties Committee), a group of recognized industry technical specialists,transmissionrebuilders and Sonnax technicians.

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